Corrugated Boxes

Here is All You Should Know About Corrugated Boxes

Corrugated boxes are a type of packaging material that has gained immense popularity in various industries. These boxes are one of the best protective packaging products known for their versatility, strength, and cost-effectiveness, making them a preferred choice for shipping, storage, and product packaging. These cardboard boxes are made from a combination of three layers: an inner liner, an outer liner, and a fluted middle layer.

This unique construction provides exceptional durability and strength, enabling them to withstand rough handling and protect the contents inside. One of the key advantages of these boxes is their ability to be customised according to specific requirements. They can be easily tailored in terms of size, shape, and printing options, allowing businesses to showcase their branding and product information effectively. 

Which industries commonly use them for packaging?

Also known as carton-boxes, they are widely utilised across various industries for their versatile packaging capabilities. Following are the industries that commonly rely on these boxes for their packaging needs:

a) E-commerce and Retail: These boxes are extensively used in the e-commerce sector for shipping products to customers. Retailers also rely on these boxes for packaging products on store shelves.
b) Food and Beverage: The food and beverage industry utilises these as food packaging boxes to safely transport and store perishable and non-perishable food items, including fruits, vegetables, packaged goods, and beverages.
c) Manufacturing and Industrial: These boxes are commonly used in manufacturing and industrial sectors for packaging components, spare parts, equipment, machinery, and other goods.
d) Logistics and Transportation: The logistics and transportation industry heavily relies on corrugated boxes for secure and efficient handling, storage, and shipping of goods across various locations.
e) Pharmaceutical and Healthcare: They play a vital role in the pharmaceutical and healthcare industries by safely packaging medications, medical supplies, equipment, and other healthcare products.
f) Automotive: The automotive industry uses boxes for packaging spare parts, accessories, and components, ensuring their protection during transportation and storage.
g) Electronics and Technology: Carton boxes are essential for packaging electronics and technology products such as computers, mobile devices, appliances, and other electronic components.
h) Agriculture and Horticulture: These boxes are utilised in the agricultural and horticultural sectors for packaging produce, plants, flowers, and other agricultural products.

If you're looking for these boxes for your packaging needs, visit our website's material handling accessories section to explore a vast range of options. They also offer other related products, such as hoists and trolleys, and pallet trucks, to complement your packaging requirements.

What factors should be considered when choosing the right size of corrugated boxes?

Choosing the correct size is crucial for efficient and secure packaging. Several factors should be taken into account to ensure the right fit.

• 1. Dimensions of the Product: Consider the size, width, and height of the item(s) you need to package. Measure the largest dimensions to determine the minimum size requirement for them.

• 2. Weight of the Product: Evaluate the weight of the product(s) to select a box that can support and protect the contents adequately during handling and transportation.

• 3. Cushioning Material: Account for the thickness of any additional cushioning material, such as bubble wrap or packing, when determining the box size. It should accommodate the product and the required protective materials.

• 4. Fill Space: Opt for a box that minimises empty space but allows sufficient room for protective packaging materials. Avoid excessive voids, which can lead to movement and potential damage during transit.

• 5. Stacking Strength: Consider the intended stacking of the cardboard box. If the boxes are stacked, ensure the selected size can withstand the weight and maintain structural integrity.

• 6. Storage Space: Evaluate the available storage area for the boxes. Consider the dimensions and stacking capability to optimise space utilisation.

• 7. Shipping Costs: Factor in shipping costs, as larger and heavier boxes may incur higher shipping expenses. Choose a size that balances product protection and cost efficiency.

• 8. Industry Standards: Check industry guidelines or regulations to ensure compliance with any specific size requirements for packaging within your industry.

Browse our website for a vast range of boxes, and also visit our other section of products like plastic crates and pallet trucks to complement your packaging needs.

How can they be efficiently stored to save space?

Efficient storage of carton boxes is essential to optimise space utilisation and maintain an organised environment. 

• 1. Vertical Storage: Stack boxes vertically to maximise vertical space in your storage area. Ensure the boxes are properly aligned and stable to prevent toppling or damage.

• 2. Racking Systems: Utilise racking systems, such as pallet racks or shelving units, to create dedicated storage space for boxes. Adjust the shelves to accommodate different box sizes and stack them securely.

• 3. Labelling and Categorization: Clearly label each carton box for packing with relevant information, such as product details or storage location. Categorise boxes based on size, product type, or destination to quickly locate and retrieve them when needed.

• 4. Nested or Collapsible Boxes: Consider using nested or collapsible boxes when possible. These boxes can be folded or nested within one another, reducing the space they occupy when not in use.

• 5. Compact Box Sizes: Opt for boxes for packing that are tailored to the dimensions of your products. Choosing appropriately sized boxes minimises empty space and allows for tighter packing arrangements.

• 6. Mezzanine Storage: If available, utilise mezzanine storage solutions to maximise vertical space. Install additional storage levels above the existing floor area, enabling efficient storage of boxes.

• 7. FIFO (First In, First Out): Implement a FIFO system, particularly for perishable or time-sensitive products. Store them in a way that allows easy access to the oldest boxes, ensuring proper rotation and minimising waste.

• 8. Stacking and Stabilising: Ensure that stacked boxes are stable and secure. Use straps, bands, or stretch wrap to secure the stacks and prevent shifting or collapsing.
  
  

What are the different printing options available for corrugated boxes?

These boxes offer versatile printing options, allowing businesses to showcase their branding, product information, or designs.

• 1. Flexographic Printing: Flexographic printing is a popular and cost-effective method for printing on packaging boxes. It involves using flexible rubber plates to transfer ink onto the box surface. This printing option is suitable for large quantities and simple designs.

• 2. Lithographic Printing: Lithographic printing, also known as offset printing, provides high-quality and detailed prints on boxes. It utilises metal plates to transfer ink onto a rubber blanket, which is then pushed onto the carton box. This option is ideal for intricate designs, product images, or branding with vibrant colours.

• 3. Digital Printing: Digital printing offers flexibility and customisation options for boxes and is suitable for short runs, variable data printing, or personalised packaging. It directly transfers digital artwork onto the box surface using specialised printers.

• 4. Screen Printing: Screen printing involves pressing ink through a mesh screen onto the boxes. It is a versatile option that allows for precise colour matching, special effects, and vibrant prints. Screen printing is often used for bold logos, artwork, or promotional messages.

• 5. Custom Labels or Stickers: Another option for printing on cardboard boxes for packing is the use of custom labels or stickers. These adhesive labels can be printed with branding, barcodes, product details, or other information and applied to the box surface as needed.

Visit our site for a vast range of boxes and also check out our other applications like plastic crates.